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Check out the Facebook group Martin’s Print-n-Play Hideaway. It’s got some of the friendliest gaming diy-ers on the internet, and I’m sure they’ll have some ideas/advice on how to create any piece you need.
I don’t know much about injection molding, but a good manufacturer should be able to guide you on various ways to reduce the costs. I’ve worked a good bit with GameLand in China, and they’ve been really good about helping me figure out cost-saving measures.
